Select Right Warehousing Equipment

Select Right Warehousing Equipment

Posted by: mheguru
Category: Business, forklifts, used MHE
Warehousing Equipment Type based on Application

The overwhelming response and some valuable inputs on my last blog  Forklift Selection Guide – 7 Questions to ask,we are encouraged to continue on our journey of writing to express & share the experience / knowledge for Material Handling Equipment(MHE) Sector

While forklift is probably the most commonly used or known MHE, the vast range of Warehousing Equipment in MHE is a mix of various types of equipment with different abilities and offers diverse application options to the user.

warehouse mhe

BOPT (Battery Operated Pallet Truck)

BOPT is also referred by many as PPT (Power pallet truck) or EPT(Electric Pallet Truck), however essentially they are referring to same equipment.

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Application:

  • Palletized load shifting in plants
  • Cross docking application in logistic hubs
  • Receiving & Put-away operations in warehouses

Advantages:

  • High Throughput
  • Compact turning radius
  • Easy to operate & Maintain
  • Low Cost

Capacity: 1.5T to 3T (Standard)

Customization: Many manufacturers (OEM) offer customized sizes & capacity variants in BOPT, Depending on the customer application. Customization in capacity and fork dimensions.

Tow Truck

Tow Truck or tuggers are basically for bulk material movement (palletized or otherwise) with use of trolleys tugged and can be pulled with traction force of equipment.

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Application:

  • Multi pallet / cargo shifting within warehouse
  • Internal shifting of Cargo / multi pallets in Plants
  • Passenger goods / cargo movement at Airports

Capacity:

Battery Operated – 2.0 T to 10 T (Standard)

Diesel Operated   – 6T to 20T

Advantages:

  • Improved Cycle time
  • Reduced no. of trips
  • High no. of pallet / cargo shifting per trip

Customization: Many OEM offer customized capacity variants, Depending on the customer application. There are also in-build platform with Tow Trucks (or Platform Trucks)

Electric Stacker:

Electric stacker or Battery Stacker as referred to is basically designed for use in Warehouse / store with racks to stack & de-stack palletized load.

Electric stacker has 3 sub-variants

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Standard Electric stacker (Fixed Forks)

  • Fixed Lifting Fork
  • Lifting forks rests on Front support legs
  • Not Suitable for bottom closed pallet
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Counter Balance Stacker

  • Adjustable lifting forks
  • No front support legs
  • Needs slightly higher aisle
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Straddle Type / Adjustable Forks

  • Adjustable lifting & Front support legs
  • Suitable in Euro / Bottom closed pallets

Application:

  • Palletized cargo stacking / de-stacking from racks
  • Receiving Put away in Racks at Warehouse / Stores
  • Loading / Unloading Palletized goods in vehicle

 

Advantages:

  • Compact Turning radius
  • Easy to operate & Maintain
  • Enables utilize storage space
  • Can be used with some basic mechanical attachments.
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Racking Layout with Stacker*

(*Dimensions likely to have some variation with different makes & model)

Load Capacity            : 1.0 T to 2.0T (Standard)

Lift height                   : 2.5 M to 5.5 M (available up to 6.0 M also with Some OEM)

Customization: Some OEM offer customized sizes & capacity variants in Stacker.

Reach Truck:

High lift truck, Reach Truck or Reach Lift Truck as referred to by various suppliers are referring to same equipment.

Reach Truck has 3 sub-variants

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Reach Truck

  • High Level / Multi level stacking
  • Compact turning radius
  • Very good through put
  • Highly skilled operator required
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Double Deep Reach Truck

  • Dense Stacking operation
  • Better space utilization
  • Decent through put
  • Highly skilled operation
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Four-way Reach Truck

  • Narrow aisle
  • Multi directional movement
  • Limited lifting height & capacity

Application:

  • Palletized cargo stacking / de-stacking from racks
  • Multilevel stacking for high level racking system
  • Compact turning radius

 

Advantages:

  • Compact Turning radius
  • Maximize space / storage utilization
  • Excellent Throughput

Load Capacity             : 1.0 T to 3.0 T
Lift height                   : 6.0 M to 13.0 M

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Note: While customization in RT is offered by some OEM / manufacturers, in our opinion it is advisable to go for standard make & model for safe working and durable performance.

Advisable to use with Camera & display for height above 7.5 M

Narrow Aisle Equipment

VNA or Narrow aisle trucks are extremely popular for dense warehouses with very high no. of pallet storage to maximize the space occupation in the cube as it requires bare minimum aisle space.

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Articulated Forklift

  • Compact Turning Radius
  • High storage utilization
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VNA

  • Can work on Marked / Defined path
  • Very Compact design
  • Maximum space utilization in warehouse

Application:

  • Large warehouses with vast storage capacity
  • High no. of SKUs handling
  • Warehouses with space constraint and higher storage requirement.

 

Advantages:

  • Can work in narrow aisle
  • Increase storage / no. of pallets in a warehouse space

 

Load Capacity             : 1.0 T to 3.0 T
Lift height                    : 8.0 M to 15.0 M

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Reach Truck vs Double Deep RT – Schematic Layout*

Advisable to use with Camera & display for all makes & models.

It is also critical to have forklift in your warehouse equipment selection for container stuffing / destuffing application, especially considering movement on dock leveler / inclined gradients at time of loading / unloading in vehicle.

While there are many other Warehousing Equipment types i.e. Platform trucks, Order pickers, Attachment Clamps (e.g. Bale clamp & PRC) and combilifts we would have loved to cover but that’s probably for some other blog on some other day. Are you a customer or supplier in Material Handling Equipment / Logistics sector?, just register your mail id to get regular updates / information about MHE sector and also to get valuable leads.

Author: mheguru

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